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What are the maintenance methods for vacuum emulsifier mixer?

September 21, 2023

1. After the emulsification is completed, the emulsifier needs to be cleaned to maintain the working efficiency of the stator and rotor and maintain the seal of the emulsification. If necessary, design a cleaning cycle around the perimeter.

2. After the vacuum emulsifier confirms that the machine seal cooling water is connected, start the motor and repeatedly require that the motor direction is inconsistent with the spindle direction mark before operation without reversal.

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3. If liquid leakage is found at the shaft during operation, the machine seal pressure needs to be adjusted after shutdown.

4. Depending on the media used, clean the inlet and outlet filters regularly to avoid reducing the feed volume and affecting consumption efficiency. The materials entering the working chamber are fluids. Dry powder materials and agglomerated materials are not allowed to enter the machine directly, otherwise the boring machine will be formed and the emulsifier will be damaged.

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5. It is strictly forbidden to allow metal chips or hard non-fragile debris to enter the working room of the emulsifier to avoid damaging the working stator, rotor and equipment.

6. Before manufacturing this high-shear emulsifier, formulate corresponding safety consumption operating procedures to ensure the safety of operators and equipment. Users should set up a safety maintenance system in the electrical control system and have good and reliable electrical and motor grounding devices.

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7. The stator and rotor of the vacuum emulsifier should be inspected regularly. If excessive wear is found, the corresponding parts should be replaced in time to ensure the dispersion and emulsification effect.

8. When using emulsifier, continuously input liquid materials or maintain a certain amount in the container. Prevent the machine from idling to avoid damage to the equipment due to high temperature or material crystallization and solidification during operation.

9. If there is abnormal noise or other problems during the operation of the high-shear emulsifying machine, it should be stopped immediately for inspection, and the fault should be eliminated before operation. After shutdown, the working chamber, stator and rotor should be cleaned.