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3 minutes to understand the preparation process of facial cleanser

April 3, 2023

Facial cleansers typically consist of water-soluble and oil-soluble ingredients, partially free surfactants, as well as nutrients and other components. Following the principle of similarity and compatibility, the oil-soluble ingredients in facial cleansers dissolve oil-based impurities on the face, while the water-soluble ingredients dissolve water-based impurities. The partially free surfactants in facial cleansers are the main active agents and provide functions such as moistening, dispersing, foaming, cleaning, and emulsifying.

Using facial cleansers can remove makeup and dirt from the face, and gentle massaging can help the skin better absorb nutrients. There are many types of facial cleansers on the market, which can be divided into oily skin facial cleansers, dry skin facial cleansers, combination skin facial cleansers, and beauty salon facial cleansers, among others, depending on the target user.

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A brief description of the production process of facial cleanser

  1. Clean and sterilize the vacuum emulsifying pot and related production containers and utensils.

  2. Accurately weigh the oil-soluble and water-soluble raw materials, and add them separately into the oil pot and water pot while stirring and heating.

  3. When the temperature of the oil and water phases reaches 80°C or above, maintain it for 10 minutes.

  4. Add the oil phase into the vacuum emulsifying pot, then add the water phase and mix them together while maintaining the temperature above 80°C.

  5. Start homogenizing for 5 minutes while maintaining the temperature at around 87°C.

  6. Cool the mixture with cooling water and add fragrance, preservatives, and other additives while stirring evenly when the temperature drops below 42°C.

  7. When the temperature drops to around 40°C and passes the quality inspection, stop the machine and filter the product.

During this operation, you need to pay attention to the following points:

  1. Pay attention to controlling the temperature at 80-85°C, and stir the materials fully to dissolve completely.
  2. The emulsification and homogenization time should be controlled within 8-10 minutes.
  3. The pH value should be controlled between 6.3-6.8.
  4. To avoid the generation of a large number of bubbles in the system, the vacuum pump should be turned on. Otherwise, the bubbles cannot be eliminated.
  5. The addition of surfactants is also a major source of bubbles. The temperature for adding surfactants should not be lower than 60°C to prevent the decrease in the temperature of the whole system due to the addition of surfactants, which may increase the viscosity of the system and prevent the bubbles introduced by the surfactants from floating up.latest company news about 3 minutes to understand the preparation process of facial cleanser  1

 

Through an understanding of the production process of facial cleanser, we know that the production equipment for facial cleanser needs to have functions such as pre-processing, vacuum defoaming, heating and cooling, and temperature control.

Therefore, choosing a powerful production equipment can achieve twice the result with half the effort.

Ailusi AVE All-Function Vacuum Emulsifying Machine is a good option.

The inner and outer surfaces of the tank are treated with mirror polishing, which is easy to clean.

It is equipped with two pre-processing tanks, one for the water phase and one for the oil phase, and the tanks are equipped with a high-speed dispersion system.

The system is equipped with a vacuum system, and the materials in the pre-processing tank can be sucked into the emulsifying tank through negative pressure, and the emulsifying tank can be vacuum defoamed.

The heating temperature adopts PID control, which heats up quickly and has high temperature control accuracy.

Customization of other functions is also available.

Welcome to inquiry us!